Application of Derivatives: Step-by-Step Worked Examples (6)

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Question

A box without a top is to be made from a square sheet of side 2424 cm by cutting equal squares of side xx from each corner and folding up the flaps. Find the value of xx that maximizes the volume, and compute the maximum volume.

Solution — Step by Step

After cutting and folding: base is a square of side (242x)(24 - 2x), height is xx. So:

V(x)=x(242x)2,0<x<12V(x) = x(24 - 2x)^2, \quad 0 < x < 12

Expand: V=x(57696x+4x2)=4x396x2+576xV = x(576 - 96x + 4x^2) = 4x^3 - 96x^2 + 576x.

V(x)=12x2192x+576=12(x216x+48)V'(x) = 12x^2 - 192x + 576 = 12(x^2 - 16x + 48)

Setting V(x)=0V'(x) = 0: x216x+48=0x^2 - 16x + 48 = 0, so x=16±2561922=16±82x = \dfrac{16 \pm \sqrt{256 - 192}}{2} = \dfrac{16 \pm 8}{2}, giving x=12x = 12 or x=4x = 4.

x=12x = 12 would mean cutting away the entire sheet (base side =0= 0), so it’s a boundary minimum, not a maximum. Take x=4x = 4.

V(x)=24x192V''(x) = 24x - 192. At x=4x = 4: V(4)=96192=96<0V''(4) = 96 - 192 = -96 < 0. Concave down, so x=4x = 4 is a local maximum. ✓

Vmax=4(248)2=4×256=1024 cm3V_{\max} = 4(24 - 8)^2 = 4 \times 256 = 1024 \text{ cm}^3

Final Answer: x=4x = 4 cm gives maximum volume 10241024 cm3^3.

Why This Works

Optimization reduces a geometric question to a one-variable calculus problem. The first derivative locates critical points; the second derivative (or sign analysis around them) tells us which is a max and which is a min. The domain restrictions 0<x<120 < x < 12 rule out unphysical solutions.

A neat sanity check: at the optimal x=4x = 4, the cut-square side is one-sixth of the original sheet side. This 1:61:6 ratio is the universal answer for any square sheet — try it with a sheet of side 3030 and you’ll get x=5x = 5, again one-sixth.

Alternative Method

Use AM-GM on V=x(242x)2=144x(242x)(242x)V = x(24 - 2x)^2 = \dfrac{1}{4} \cdot 4x \cdot (24-2x)(24-2x). With three terms summing to 4x+242x+242x=484x + 24 - 2x + 24 - 2x = 48, AM-GM gives max product when 4x=242x4x = 24 - 2x, i.e., x=4x = 4. No calculus needed.

Forgetting the domain constraint 0<x<120 < x < 12 leads students to accept x=12x = 12 as a valid critical point. Always check whether your critical points are inside the feasible region for the geometric problem.

CBSE Class 12 boards ask this exact problem with different sheet dimensions almost every other year. The setup is identical; only the numbers change. Drill the recipe.

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